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High Voltage Compensation Equipment For Submerged Arc Furnace

High Voltage Compensation Equipment For Submerged Arc Furnace

Basic Properties

country of origin
China
brand name
Hongxin

Trading Properties

moq
1 Set
unit price
Negotiable
payment method
T/T,Western Union,D/P,D/A,L/C

Product Summary

SAF High Voltage Compensation System High Voltage Compensation System Used for Submerged Arc Furnace I. Overview Compensation equipment is a key component in metallurgical power supply systems, used to improve power factor, stabilize voltage, filter harmonics, reduce line losses, and ensure stable ...

Product Details

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High Voltage Compensation Equipment

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Submerged Arc Furnace Compensation Equipment

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Arc Furnace Compensation Equipment

Product Description

SAF High Voltage Compensation System

High Voltage Compensation System Used for Submerged Arc Furnace

 

I. Overview
Compensation equipment is a key component in metallurgical power supply systems, used to improve power factor, stabilize voltage, filter harmonics, reduce line losses, and ensure stable operation of impact loads such as EAFs and refining furnaces. Based on voltage level, compensation principle, and functional characteristics, they are mainly classified into the following types:


1. According to the voltage level: High Voltage Compensation Equipment and Low Voltage Compensation Equipment
2. According to the function: Reactive Power Compensation Device, Harmonic Mitigation Device and Integrated Compensation Device

II.
High Voltage Compensation Equipment

High voltage compensation equipment is mainly used in 6-35kV power supply systems, commonly found in substation buses for impact loads such as large EAFs, SAFs, and rolling mills .

1. High Voltage Shunt Capacitor Bank

Parameter    Range
Rated Voltage 6kV, 10kV, 35kV
Rated Capacity 100-10000 kvar
Frequency 50/60 Hz
Capacitance Tolerance 0~+5%
Phase Capacitance Unbalance ≤1.02
Steady Overvoltage Capability 1.1Un continuous
Steady Overcurrent Capability 1.3In continuous
Discharge Performance Voltage drops below 50V within 5s after power off
Protection Grade IP20-IP40
Installation Type Indoor frame type/Outdoor pole-mounted type 

Main Components :

  • High voltage switchgear (circuit breaker, disconnector, CT, protection relay)

  • Shunt capacitor bank

  • Series reactor (for inrush current and harmonic suppression)

  • Discharge coil

  • ZnO surge arrester

  • Post insulator

  • Earthing switch

2. Static Var Compensator - SVC
SVC uses thyristor-controlled reactors (TCR) combined with thyristor-switched capacitors (TSC) or fixed capacitor banks (FC) to achieve dynamic reactive power compensation, with response time of 10-20ms, suitable for rapidly changing loads such as EAFs .

Parameter   Range
Rated Voltage 6-35 kV
Capacity Range 1-128 Mvar
Dynamic Response Time 10-20 ms 
Power Factor After Compensation ≥0.92
Operating Frequency 50/60 Hz
Control Mode Reactive power/voltage/power factor
Cooling Method Pure water cooling/Air cooling
Altitude ≤2000 m
Ambient Temperature -25~+55℃
Regulation Range Continuously adjustable from capacitive to inductive 
Harmonic Characteristic Generates harmonics, requires filters 

Main Components of SVC :

  • Digital control cabinet

  • TCR thyristor valve group

  • TSC thyristor valve group

  • Main reactor

  • Water cooling system

  • Triggering system

  • Fixed capacitor bank/filter

3. Static Var Generator - SVG / STATCOM

SVG/STATCOM uses IGBT inverter technology with voltage source converter (VSC) as the core, can quickly and continuously provide capacitive or inductive reactive power, with response time <5ms, offering advantages such as good dynamic performance, continuous output, and small footprint.

 

Parameter    Specification
Voltage Level 6kV, 10kV, 27.5kV, 35kV
Max Rated Capacity 6kV: 6-10 Mvar
10kV: 10-18 Mvar
35kV: 36-60 Mvar
Dynamic Response Time <5 ms 
Power Unit Structure Chain modular/Cascaded H-bridge
Cooling Method Air cooling or water cooling
Control System DSP+FPGA full digital control
Control Mode Reactive power, voltage, power factor, phase-separate regulation
Reactive Power Regulation Range -100%~+100% (continuously adjustable) 
Compensation Accuracy Up to 1% of rated capacity 
Noise Level <80dB (air cooling), 60dB (water cooling)
Floor Space 30-50% smaller than SVC of same capacity